Mining Balls with Low Breakage and High Wear Resistance

Mining Balls with Low Breakage and High Wear Resistance are designed to deliver stable grinding performance in demanding mining environments. Their optimized structure improves resistance to impact and abrasion, helping reduce unexpected breakage while maintaining efficient milling performance during long production cycles.

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Product Details

Product Introduction

Mining Balls with Low Breakage and High Wear Resistance are manufactured using selected alloy or carbon steel through advanced forging and heat-treatment processes. This production method enhances internal density and balances hardness with toughness, making the grinding balls suitable for continuous heavy-duty operation.

Mining Balls with Low Breakage and High Wear Resistance

Wide Application


Machines

Industries

·Ball mills

·Mining industry

·SAG mills

·Power stations

·Tower mills

·Cement industry

·Coal grinding machine

·Steel Industry

·Bearing

·Chemical Industry


·Metallurgical industry

Mining Balls with Low Breakage and High Wear Resistance are widely used in gold, copper, iron ore, and other mineral processing plants. They are suitable for ball mills and SAG mills operating in both wet and dry grinding systems under different ore conditions.


Technical Performance

Chemical Composition (%)

Steel Specification

C

Mn

Si

Cr

S

P

40Cr

0.37-0.44

0.50-0.80

0.17-0.37

0.80-1.15

≤0.035

≤0.035

42CrMo

0.38-0.45

0.50-0.80

0.17-0.37

0.90-1.25

≤0.035

≤0.035

60Mn

0.57-0.65

0.70-1.00

0.17-0.37

≤0.25

≤0.035

≤0.035

65Mn

0.62-0.72

0.90-1.20

0.17-0.37

≤0.25

≤0.035

≤0.035

ZT-4

0.44-0.72

0.50-0.90

0.17-0.37

≤0.50

≤0.035

≤0.035

ZT-10

0.60-0.78

0.65-1.33

0.25-0.65

≤0.45

≤0.035

≤0.035

B2

0.70-0.92

0.70-1.00

0.17-0.37

0.40-0.70

≤0.035

≤0.035

B3

0.52-0.65

0.66-1.00

1.30-1.90

0.74-1.20

≤0.030

≤0.030

B4

0.65-0.75

0.50-0.70

1.20-1.40

0.85-1.00

≤0.025

≤0.025

B6

0.75-0.90

0.80-1.02

0.17-0.37

0.88-0.98

≤0.035

≤0.035

BU

0.95-1.05

0.95-1.05

0.15-0.35

0.45-0.55

≤0.035

≤0.035

BL

0.55-0.75

0.65-0.85

0.15-0.35

0.70-1.20

≤0.035

≤0.035

BG

0.90-1.05

0.35-0.95

0.15-0.35

1.00-1.70

≤0.035

≤0.035

 

Physical Features

Diameter (mm)

 (inches)

Surface Hardness (HRC)

Diameter Tolerance (mm)

Impact Value (J/cm²)

Breakage Rate (%)

Drop Test (times)

20 (0.79)

>60

+2.0 -1.0

≥12

≤1

>15000

25 (0.98)

30 (1.18)

40 (1.57)

50 (1.97)

60 (2.36)

+3.0 -1.5

65(5.56)

70 (2.76)

75 (3.00)

80 (3.15)

90 (3.54)

100 (3.94)

+4.0 -2.0

120 (4.72)

>58

125 (4.92)

140 (5.51)

>55

+5.0 -3.0

150 (5.91)

 

Strict Quality Inspection

Each batch of Mining Balls with Low Breakage and High Wear Resistance undergoes strict inspection procedures including hardness testing, impact resistance testing, and drop testing before shipment. These quality controls help ensure consistent performance and reliable service life during milling operations.


Quality Control Technology and Equipment


Manufacturing Process

Plants and Production Equipment


Exhibition Presence

Mining Balls with Low Breakage and High Wear Resistance are regularly presented at international mining exhibitions and industry trade fairs. Through these events, we share application experience, demonstrate product performance, and strengthen cooperation with clients worldwide.

Exhibitions


Exhibitions


Why Choose Us

Choosing Mining Balls with Low Breakage and High Wear Resistance means selecting a supplier focused on stable quality, efficient production, and dependable delivery capability. We are committed to providing reliable grinding media solutions that help customers improve grinding efficiency and reduce operational costs.




















































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