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Forged Balls for Copper Mine

Forged Balls for Copper Mine are specially designed for the demanding grinding conditions of copper ore processing. Manufactured through advanced forging technology, they provide excellent impact resistance, high wear resistance, and stable hardness, helping improve grinding efficiency while reducing media consumption and operating costs.

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Product Details

Product Introduction

Forged Balls for Copper Mine are produced from premium carbon steel or alloy steel using precision forging and controlled heat-treatment processes. The optimized metallurgical structure enhances toughness and mechanical strength, ensuring reliable performance throughout continuous milling operations.

Forged Balls for Copper Mine

Wide Application

Machines	Industries
·Ball mills	·Mining industry
·SAG mills	·Power stations
·Tower mills	·Cement industry
·Coal grinding machine	·Steel Industry
·Bearing	·Chemical Industry
	·Metallurgical industry

Forged Balls for Copper Mine are widely used in copper concentrators, as well as gold, iron, molybdenum, and polymetallic mining operations. They are suitable for ball mills and SAG mills operating under both wet and dry grinding conditions.

Technical Performance

Chemical Composition (%)
Steel Specification	C	Mn	Si	Cr	S	P
40Cr	0.37-0.44	0.50-0.80	0.17-0.37	0.80-1.15	≤0.035	≤0.035
42CrMo	0.38-0.45	0.50-0.80	0.17-0.37	0.90-1.25	≤0.035	≤0.035
60Mn	0.57-0.65	0.70-1.00	0.17-0.37	≤0.25	≤0.035	≤0.035
65Mn	0.62-0.72	0.90-1.20	0.17-0.37	≤0.25	≤0.035	≤0.035
ZT-4	0.44-0.72	0.50-0.90	0.17-0.37	≤0.50	≤0.035	≤0.035
ZT-10	0.60-0.78	0.65-1.33	0.25-0.65	≤0.45	≤0.035	≤0.035
B2	0.70-0.92	0.70-1.00	0.17-0.37	0.40-0.70	≤0.035	≤0.035
B3	0.52-0.65	0.66-1.00	1.30-1.90	0.74-1.20	≤0.030	≤0.030
B4	0.65-0.75	0.50-0.70	1.20-1.40	0.85-1.00	≤0.025	≤0.025
B6	0.75-0.90	0.80-1.02	0.17-0.37	0.88-0.98	≤0.035	≤0.035
BU	0.95-1.05	0.95-1.05	0.15-0.35	0.45-0.55	≤0.035	≤0.035
BL	0.55-0.75	0.65-0.85	0.15-0.35	0.70-1.20	≤0.035	≤0.035
BG	0.90-1.05	0.35-0.95	0.15-0.35	1.00-1.70	≤0.035	≤0.035

Physical Features
Diameter (mm) (inches)	Surface Hardness (HRC)	Diameter Tolerance (mm)	Impact Value (J/cm²)	Breakage Rate (%)	Drop Test (times)
20 (0.79)	>60	+2.0 -1.0	≥12	≤1	>15000
25 (0.98)
30 (1.18)
40 (1.57)
50 (1.97)
60 (2.36)		+3.0 -1.5
65(5.56)
70 (2.76)
75 (3.00)
80 (3.15)
90 (3.54)
100 (3.94)		+4.0 -2.0
120 (4.72)	>58
125 (4.92)
140 (5.51)	>55	+5.0 -3.0
150 (5.91)

Strict Quality Inspection

Each batch of Forged Balls for Copper Mine undergoes rigorous inspections, including chemical composition analysis, hardness testing, impact resistance testing, drop testing, and dimensional verification. Every production stage is carefully controlled to ensure consistent quality and dependable grinding performance.

Manufacturing Process

Plants and Production Equipment

Exhibition Presence

Forged Balls for Copper Mine are regularly showcased at international mining exhibitions, where ZenTi presents its advanced grinding media solutions and exchanges technical expertise with mining companies and industry professionals from around the world.

Exhibitions

Why Choose Us

Choosing Forged Balls for Copper Mine from ZenTi means partnering with a manufacturer committed to quality, innovation, and reliable global supply. With advanced production facilities, annual production capacity exceeding 150,000 tons, and extensive export experience, we provide high-performance grinding media solutions for copper mining operations worldwide.